Cheesy Sausage Foil Packets

Make an entire meal in one summery and flavorful packet with this Cheesy Sausage Foil Pack Dinner. Recipes like these are easy to prep and clean up, and are a camping trip classic. But if you don’t have a campfire, you can cook them in the oven or on the grill too. And with hearty potatoes, summer veggies, and a savory pairing of barbecue sauce and cheese, it’s full of flavors that everyone in the family will love.

Delicious Details
- Cuisine Inspiration: American
- Primary Cooking Method: Oven, Grill, or Campfire
- Dietary Info: Gluten-free
- Skill Level: Easy
When I was little, my mom was a Girl Scout leader, and then I was a Girl Scout, myself. So I’ve been on many camping trips where I would get to enjoy things like Campfire Stew and Ground Beef Skillet Supper. I don’t get to cook on a campfire very often anymore, but I do enjoy making camping-style meals like this Cheesy Sausage Foil Pack Dinner.
Wrapping your entire meal in a piece of aluminum foil and cooking it on the fire is a camping classic. While I usually cook mine on the grill, or sometimes in the oven, I still get to enjoy the ease and simplicity of a campfire dinner. In this version, I start with fully cooked sausage, add a combo of potatoes and sweet potatoes, toss in corn and zucchini for the summer goodness, then give it a little more flavor with barbecue sauce and cheddar cheese. Just cook till the potatoes are tender, then eat dinner right out of the packet with no extra dirty dishes to wash!
Why You’ll Love These Sausage Foil Packs
- Easy prep and cleanup. Pretty much the only dishes you have to wash are a cutting board and knife since you assemble and cook the packets right inside the foil.
- Great summer flavors. With seasonal veggies and the tangy taste of barbecue sauce, it’s everything you love to enjoy this time of year.
- Cook the way you want to. Yes, foil packs are the perfect camping meal to cook right on the fire, but they are also great on the grill or, when the weather doesn’t cooperate, in the oven.
- Perfect to customize. You can use any type of sausage you like, your favorite sauce and cheese, and the vegetables you have on hand.

Recipe Ingredients
Below is a list of the ingredients you’ll need to make these sausage foil packets, plus some notes and tips. Scroll all the way down to the recipe card with full amounts and detailed instructions.
- Potatoes. A combination of white and sweet potatoes, sliced about 1/4 inch thick.
- Olive oil.
- Salt and pepper. Season to taste.
- Corn on the cob. I like to use fresh kernels sliced from the cob, especially when I make it in the summer. But you can also use frozen corn that you’ve thawed.
- Zucchini. Quarter it lengthwise and slice it.
- Barbecue sauce. Use your favorite, checking if it’s gluten free, if needed. Or try a homemade version, like my Honey BBQ Sauce.
- Fully cooked smoked sausage. This will be about 4 to 6 links, depending on the brand you choose. Brands like Johnsonville, Aidell’s, or alFresco are usually gluten free, and it’s your choice to use pork, chicken, or turkey sausage. This recipe was originally developed with Johnsonville Chicken Cheddar Sausage for extra cheesy goodness, but any smoked or apple sausage would be great.
- Shredded cheddar cheese. Feel free to swap with your favorite, or skip the cheese if you need to make it dairy free. A little pepper Jack is a nice way to add a little spice.
- Water. A little in each foil pack produces steam to help cook the potatoes.

🍴 In the Cupcakes & Kale Chips Kitchen…
- Heavy Duty Aluminum Foil – I like to use extra-thick foil so it doesn’t tear on the grill or burn inside. If you only have regular foil, you may want to double it up.
- Stubb’s BBQ Sauce – this is my favorite brand because it is a little spicy and not too sweet, doesn’t contain high fructose corn syrup, and is clearly labeled gluten free.
How to Make Sausage Foil Packs
- Preparations. Cut your potatoes and veggies as directed. Tear off six squares of aluminum foil and spray with nonstick cooking spray.
- Season potatoes. Toss the white and sweet potatoes with olive oil, salt, and pepper. Divide the slices between the foil pieces.
- Fill the packets. Top the potatoes with zucchini and corn, and drizzle barbecue sauce on top. Add the sausage slices and cheese.
- Wrap them up. Form a pouch with each piece of foil, drizzle water inside, and seal tightly


- Cook the foil packs. Place on the campfire, grill, or in an oven at 450°F, and cook until potatoes are tender. Be careful opening the packets, as the steam will be very hot.

Tips and Variations
- Use heavy aluminum. As mentioned earlier, I use heavy-duty aluminum foil. If I don’t have any, I’ll double up the regular kind so the packets are sturdier to avoid tearing or burning.
- Cut thinly and evenly. The potatoes will take the longest to cook, so you want to make sure to cut them into thin, even slices.
- Switch it up. I already mentioned that you can use any kind of fully cooked sausage, BBQ sauce, and cheese that you like. But you can also try Italian sausage with marinara sauce and mozzarella to really change things up. And you can also add different vegetables like green beans, cauliflower, or mushrooms. Just cut them small so they cook at the same rate as the potatoes.
- Store leftovers. Anything extra from your sausage foil pack dinner can be rewrapped tightly or transferred to an airtight container. Toss the foil packet back on the fire, grill, or over, or just put it on a plate or bowl and pop it in the microwave till steaming.

Make it a Meal
While you can just dig in to your foil pack dinner just the way it is, feel free to add a summer side or dessert. Here are some serving suggestions…
- Have a salad. If you feel like you need more veggies, a Creamy Cucumber Salad is perfect, or just some lettuce and tomatoes with BBQ Ranch Dressing will do.
- Serve a side. You can make Semi-Homemade Baked Beans on the campfire or grill too, or whip up a big skillet of Fried Cabbage with Bacon.
- Don’t forget dessert. If you are camping, a treat that travels well is White Chocolate Chip Oatmeal Cookies. And Gluten Free Strawberry Pretzel Salad is a nostalgic favorite as a side or a sweet.
More Foil Pack Recipes

Cheesy Sausage Foil Pack Dinner – Grill, Oven, or Campfire
Ingredients
- 1/2 lb white potatoes sliced about 1/4 inch thick
- 1/2 lb sweet potatoes sliced about 1/4 inch thick
- 3 Tablespoons olive oil
- salt and pepper
- 3 ears corn on the cob , kernels sliced from the cob or about 3 cups frozen and thawed corn
- 2 medium zucchini , quartered lengthwise and sliced
- 3/4 cup barbecue sauce
- 12 oz (4-6 links) fully cooked smoked sausage pork, chicken, or turkey, such as Johnsonville, Aidell's, or al Fresco
- 3/4 cup shredded cheddar cheese (about 6 oz.)
- 6 Tablespoons water
Instructions
- Start your campfire, light your grill, or preheat your oven to 450°F. Tear off four pieces of heavy-duty aluminum foil or a double thickness of regular foil, and spray with olive oil or cooking spray.
- Wash and dry 1/2 lb white potatoes and 1/2 lb sweet potatoes, and slice about 1/4-inch thick. Toss the potatoes, 3 Tablespoons olive oil, and salt and pepper in a bowl, and divide between the four pieces of foil.
- Cut the kernels off of 3 ears corn on the cob (about 3 cups), and quarter 2 medium zucchini lengthwise and slice. Divide the corn and zucchini between each of the pieces of foil. Drizzle 3/4 cup barbecue sauce over the vegetables, about two tablespoons in each packet.
- Slice 12 oz (4-6 links) fully cooked smoked sausage about 1/4 inch thick, and divide between each piece of foil. Top with 3/4 cup shredded cheddar cheese, about two tablespoons on each.
- Fold over the aluminum foil to form a pouch, drizzle 6 Tablespoons water, about a tablespoon of water, in each pouch, and seal all of the edges.
- Place on the campfire, grill, or oven and cook for 25-35 minutes, or until potatoes are tender.
- Carefully open the foil packets, as the steam will be hot, and enjoy straight form the pouch, or slide out onto a plate.



